4.1 ASSEMBLY PROCEDURE

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* 1) Procedure 20 for H.Amp Unit is applied only Q1 & Q2 mechanism.

  2) Procedure 1 - 3 can be changed in order.

No.
Item
Fig.
Grease
Procedure
*1
S3 Base U.
Fig. A1
--
1) Put S3 Base U on and tighten a screw.
*2
T4 Guide , Eject Lever, Pulley Cover & Pulley.
Fig. A2-1

1) Put hole of T4 Guide to hole of chassis and tighten a screw.
Fig. A2-2

2) Put Eject Lever on and a washer.
Fig. A2-3
--
3) Put boss of Pulley to hole of chassis on. Hole of chassis under pulley should be visible through slit of Pulley.
Fig. A2-4
--
4) Put Pulley Cover on Pulley and tighten 2 screws.
*3
Mode Switch , Deceleration Gears & Tension Plate.
Fig. A3

1) Put Mode Sw on.

2) Put Deceleration Gear (B) on

3) Put Deceleration Gear (A) on and a washer.

4) Put Tension Plate on and 2 washers.
4
Loading Motor unit & Mechanism Interface Flex.
Fig. A4
--
1) Put Loading Motor Unit on and tighten 2 screws.
--
2) Put Mechanism Interface Flex on and tighten 4 screws. After that, solder at terminal of Mode Sw.
5
Capstan Holder & Capstan Motor
Fig. A5-1
--
1) Put Capstan Motor on and tighten 3 screws.
Timing Belt should be between Pulley and boss.
Fig. A5-2
--
2) Put Capstan Holder on and tighten 2 screws.
6
Drive Gear
Fig. A6
--
1) Put a washer to shaft and install Drive Gear.
Timing Belt should be wound around Drive Gear. After that, confirm Timing Belt and Gear are rotated together.
7
Boat Radon
Fig. A7

1) Put hole of Boat radon to shaft of chassis.
8
Chassis Radon
Fig. A8

1) Put Chassis Radon and a washer on.
9
Cam Gear
Fig. A9

1) Put Cam Gear on. Phase Mark should be in the same line with chassis of shaft..
10
Interface Gears
Fig. A10-1

1) Put Interface Gear(C) & (D).
Each phase mark should be in the same line.
Fig. A10-2

2) Put Interface Gear(A) & (B) on.
11
Tension Lever & Eject Arm.
Fig. A11
--
1) Put boss of Tension Lever into slit of Cam Gear and Tension Plate, then tighten a screw.
2) Put boss of Eject Arm into slit of Cam Gear.
Put a washer on shaft of chassis.
12
Pinch Beetle & Release Beetle
Fig. A12

1) Put boss of Pinch Beetle into slit of Mode Sw.
2) Put boss of Release Beetle into slit of Mode Sw.
3) Put a washer on.
13
Gear Cover
Fig. A13
--
1) Keep sliding Gear Cover and put it on.
2) Tighten a screw.
14
T-Loading Gear & S-Loading Gear
Fig. A14

1) Put S-Loading Gear on.
2) Put T-Loading Gear on.
Each phase mark should be in the same line.
15
Rail Unit
Fig. A15-1
--
1) Make half loading until Connection Arm comes out.
Fig. A15-2
--
2) Connect Arm of S & T Loading Gear and Connection Arms.
a) Hold Loading Gear side.
b) Push Arm of S & Tloading Gear into slit of connection arms.
Fig. A15-3
--
3) Tighten 4 screws.
16
Pinch Arm & Center Gear
Fig. A16-1
--
1) Put Center Gear Spacer on shaft of chassis.
2) Put Center Gear on.
Fig. A16-2

3) Make full loading position and put Pinch arm on, then put a washer on.
17
Sub Chassis Unit
Fig. A17-1
--
1) Make unloading position until moving Release Beetle
Confirm spring is exist.
Fig. A17-2
2) Put Sub Chassis Unit on as pre-installation.
Fig. A17-3
3) Tighten 3 screws.
Make Loading position until 1 screw position appears, then tighten a screw.
Fig. A17-4
4) Tighten a screws at Flex Holder portion and Hook spring back to Pinch Arm.
18
LED Holder, Cover plate & Idler U.
Fig. A18-1
--
1) Put Idler U into shaft of Drive Gear.
Fig. A18-2
--
2) Put Cover Plate on and tighten 5 screws, then hook 2 springs to 2hooking portion of Sub chassis.
And also put LED Flat Cable back.
Fig. A18-3
3) Put LED Holder back.
19
Confirmation of Mechanism movement , Cylinder Unit & RT Flex. Flame.
Fig. A19-1
--
1) Confirm loading and unloading is smooth.
Fig. A19-2
--
2) Put Cylinder Unit & Spring on and tighten 3 screws.
FIg. A19-3
--
3) Put RT Flex. Flame on and tighten 2 screws.
*20
H Amp Unit.
(Only Q1 & Q2)
Fig. A20-1
--
1) Put H Amp Unit on and tighten a screw at bottom of chassis.
Fig. A20-2
2) Connect Cylinder Flex to connector.
Fig. A20-3
3) Put Shield case on and tighten a screw.
21
Cassette Up Unit.
Fig. A21-1
--
1) Put both S &T sides to coupling portion on.
Fig. A21-2
2) Tighten 3 screws. (Q1 &2 have 4 screws)

The following parts should be applied Molyton Grease (VFK1024).

How to use washer jigs.

No.
Item
Fig.
Procedure
1
Washer Jigs
Fig. W1-1
1) Each Washers.
2
Fig. W1-2
1) Put a washer on tip of Jig.
3
Fig. W1-3
1) Put Jig on shaft.
4
Fig. W1-4
1) Put a washer on shaft by pressing Jig.

Fig. W1-1

Fig. W1-2

Fig. W1-3

Fig. W1-4

Fig. A1

Fig. A2-1

Fig. A2-2

Fig. A2-3

Fig. A2-4

Fig. A3

Fig. A4

Fig. A5-1

Fig. A5-2

Fig. A6

Fig. A7

Fig. A8

Fig. A9

Fig. A10-1

Fig. A10-2

Fig. A11

Fig. A12

Fig. A13

Fig. A14

Fig. A15-1

Fig. A15-2

Fig. A15-3

Fig. A16-1

Fig. A16-2

Fig. A17-1

Fig. A17-2

Fig. A17-3

Fig. A17-4

Fig. A18-1

Fig. A18-2

Fig. A18-3

Fig. A19-1

Fig. A19-2

FIg. A19-3

Fig. A20-1

Fig. A20-2

Fig. A20-3

Fig. A21-1

Fig. A21-2


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